- sanielectronics@gmail.com
- +91 98704 59496
- Goregaon, Mumbai.
- Mon - Sat: 10.00 to 19.00
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Flaw Guard
On-line Defect Detection System for Cold Drawn Wires
FlawGuard is a cost-effective and robust on-line defect detection system designed specifically for real-time monitoring of cold drawn wires. Engineered for in-situ industrial environments, it offers precise identification of surface and subsurface defects such as transverse cracks, weld joints, and crow feet—without disrupting the production line.
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| Feature | Description |
|---|---|
| Real-time Detection | Identifies surface and subsurface defects during operation |
| Non-contact Design | Does not interfere with production line or material |
| Rugged Build | Operates in harsh industrial environments |
| Compact & Lightweight | 1.5 kg, 300 x 300 x 100 mm |
| Affordable | Cost-effective (₹5 – ₹8 Lakhs) |
| Parameter | Value |
|---|---|
| Test Material Diameter | 1.6 mm – 13 mm |
| Operating Frequency | 10 kHz – 250 kHz |
| Depth Resolution | 100 µm |
| Drawing Line Speed | Up to 12 m/s |
| Alarm System | LED & Buzzer |
| Capability | Details |
|---|---|
| Graphical Interface | Visual defect representation |
| Data Logging | Stores real-time data for review |
| Defect Analysis | Identifies location and severity |
| Smart Monitoring | Custom software for monitoring & control |
| Connectivity | IoT-ready with SMS & Email alerts |
| Component | Description |
|---|---|
| Type | Differential Encircling Coil |
| Encapsulation | Custom as per client specifications |
| Detail | Information |
|---|---|
| Operational Since | May 201_ |
| Location | Tarapur Wire Mill, Mumbai |
| Machine No. | #212 |
| Wire Diameter | 1.6 mm |
| Line Speed | 5 – 10 m/s |